I-Robotic Paint Line

I-Robotic Paint Line

Imininingwane
Ulayini wethu wokupenda werobhothi uletha{0}}uketshezi olusebenza kahle kakhulu kanye ne-powder coating kuma-substrates ezimboni eziyinkimbinkimbi.
Isigaba
I-Rotary Spray
 
Thumela ukuPhenya
Incazelo
I-Parameters yobuchwepheshe

Isingeniso

 

Ulayini wethu wokupenda werobhothi uletha{0}}uketshezi olusebenza kahle kakhulu kanye ne-powder coating kuma-substrates ezimboni eziyinkimbinkimbi. Ihlanganisa{2}}amarobhothi ama-axis amaningi, ukunemba kwe-electrostatic application, kanye nombala osheshayo-oshintshayo ukuze uthole ukuqedwa okungenasici kanye nokuncishiswa kwe-overspray.

 

   Robotic Paint Line

 

Inqubo Ukuhamba komsebenzi

 

Isinyathelo

Isiteji

Incazelo

1

Ingxenye Iyalayisha & I-Racking

Faka izingxenye eziluhlaza kuma-hangers ajikelezayo e-conveyor ngokwenza noma ngokuzenzakalelayo.

2

Ukulungiswa kwendawo

Dlulisa izingxenye ekuwashweni kwamakhemikhali nasemihubheni yokuguqulela ye-nano-ceramic ukuze imelane nokugqwala.

3

Umswakama Woma-Uvaliwe

Sebenzisa umoya oshisayo-ucime kanye nokubhaka okushisayo ukuze ukhiphe ngokuphelele umswakama kuma-substrates.

4

Umdwebo weRobhothi

Faka upende usebenzisa-amarobhothi e-electrostatic axis amaningi ukuze uthole ukumbozwa okunembile nokusebenza kahle kokudlulisa.

5

I-Solvent Flash{0}}Ivaliwe

Vumela izincibilikisi ezivalelekile ukuthi zibaleke endaweni evalekile yokulinganisa ukuze kuvinjelwe amabhamuza.

6

Ukwelapha Okushisayo

Bhaka izingxenye kuma-oven{0}}ezone convection amaningi ukuze uqalise ukugcwaliswa kwe-polymerization yefilimu kapende.

7

Ukupholisa nokukhipha

Izingxenye ezipholile zehle ngomoya ophoqelelwe ngaphambi kokukhipha ngesandla okuphephile noma ukulayishwa okuzenzakalelayo.

 

Qedela ukucushwa komugqa we-Robotic Paint

 

Iyalayisha nokwelashwa-kwangaphambili:Ukulayisha kwe-ergonomic okuhambisana-nokwelashwa kwangaphambi{1}}kwamakhemikhali esiteji amaningi noma ukwenziwa kusebenze kwendawo ukuze kuqinisekiswe ukunamathela kopende okuphakeme.
I-Electrostatic De{0}}Dusting & Robotic Booth:Izifutho ezilawulwa yisimo sezulu{{0}eziqukethe i-ion{1}}imigoqo yokuqhuma nokuqhuma{2}amarobhothi okufakazela okuningi-ama-axis okupenda asebenza ngaphansi kokugeleza komoya okufanelekile.
Ukushintsha Umbala Okusheshayo:I-Ultra-low dead-i-volume manifolds kanye ne-othomathikhi ye-solvent blocks eklanyelwe ukunciphisa udoti kapende nokunciphisa kakhulu izikhathi zokushintshwa.
I-Smart Curing Ovens:Amasistimu okulawula okushisayo okuzondiwe ahlanganisa i-infrared flash-evala amathaneli ngokushisa okunembayo{1}}okuguquguquka komoya noma amahhavini okwelapha ama-UV ukuze axhumane ngokuphelele-.
Ukulawula Ikhwalithi Nokulayisha:Ukuhlolwa kokubona komshini okudidiyelwe kanye nokulandelelwa kwebhakhodi/RFID okuqinisekisa ukuhlelwa kwengxenye yamahhala noshintsho olungenazihibe, olungenasici.

 

Amaphuzu Avelele Wokusebenza Okubalulekile

 

Ukunemba Okuphezulu Kwendlela:Impendulo ethuthukisiwe yesifaki khodi nesiqondiso sombono iletha-isinxephezelo sendlela yesikhathi sangempela esinembile (± 0.5 mm) ngokwakhiwa kwefilimu efanayo kuwo wonke amajiyometri e-3D ayinkimbinkimbi.
Ukusebenza Okuphezulu Kokudlulisa:Ukulawulwa-okuvaliwe kwe-loop fluid kanye{1}}nokusebenza kahle okuphezulu kwama-atomizer ajikelezayo kukhulisa ukudluliswa kopende ngenkathi kunciphisa ukusetshenziswa kwezinto ezibonakalayo kufika ku-30%.
Ukuthobela Ukuphepha Okuqinile:Igunyazwe ngokugcwele kuzindinganiso zamazwe ngamazwe (ATEX Zone 1/2, CE, NFPA 33), efaka phakathi ukuhluleka{3}}ukuxhuma okuphephile, ukuqapha kwe-VOC, nokucisha umlilo.
I-Smart Digital SCADA Integration:Izakhiwo zokulawula ezimaphakathi ezinikeza{0}}ukuqapha kwe-OEE yesikhathi sangempela, ukuphathwa kweresiphi, ukulandelelwa kwemvelo, kanye nokulandeleka kwe-IATF 16949.
Amandla-I-HVAC ephumelelayo:I-VFD ehlakaniphile-ilawule umoya wegumbi elihlanzekile kanye nesistimu yokukhipha umoya obomvu kakhulu

 

Robotic Paint Line
Robotic Paint Line

 

 

I-OEM / Amakhono Okwenza Ngokwezifiso

 

Ukuhlanganiswa-kwe-Brand Robot:Ukuhlanganiswa okungenamthungo nabakhiqizi bamarobhothi abahamba phambili (i-Fanuc, i-ABB, i-Yaskawa, i-Staubli) ngokusekelwe kumazinga akhona wokuzenzakalela esitshalo sakho.
Imikhondo yezinyawo ze-Booth:I-Modular booth architecture eyakhelwe ukuthi ilingane nemikhawulo eqinile yaphansi yefekthri, okuhlanganisa umugqa,-umumo we-U, noma{1}}ukulungiswa kwamadokodo amaningi.
Ukulethwa Okukhethekile Koketshezi:Amayunithi okuhlanganisa{{0}amisiwe akabili{1}}okukabili (2K) ngokwezifiso, amaluphu ajikelezayo oketshezi olushisayo,{3}}namaphampu okucindezela aphezulu aklanyelwe{4}}ama-viscosity aphezulu.
Ukuthungwa Kwemvelo Nokungenisa umoya:Amayunithi omoya okwakheka ngokwezifiso ({0}}i-MAU) namasistimu okuhlunga e-exhaust adizayinelwe ukuhlangabezana namakhodi emvelo esifunda wendawo kanye namazinga okushintshana komoya.

 

Ukuqinisekiswa Kwekhwalithi Nokuhambisana (QA)

 

Ukuhlolwa Kwelebhu Okuthuthukisiwe:-Endlini kubhekwa ukujiya-komile kwefilimu, ukunamathela{2}}okunamathelayo okuphambene, i-gloss, usawoti{3}}ukumelana ne-spray (ASTM B117), nombala.
Ukulawula Ukwenqaba Okuphansi:Okuvalekile-ukuqapha iluphu nokuhlolwa kwezinzwa kugcina kuqala-izinga lokunqatshwa lokudlula elingaphansi kuka-1%, kunciphisa okulahliwe nokusebenza kabusha.
Ukulandeleka Okugcwele:Ilandelela amaqoqo wezinto ezingavuthiwe, ukugxila kwamakhemikhali, inkatho kapende, nezitembu zesikhathi eziyingxenye.
Izitifiketi zomhlaba wonke:Ihambisana ne-CE, ISO 9001, ATEX / NFPA 33, kanye namazinga e-OSHA.

 

Ngemva-Isevisi Yokuthengisa Nokwesekwa Kobuchwepheshe

 

Ukuxilongwa kwesilawuli kude:Vikela amasango ezimboni{0}}esikhathi sangempela sokuxazulula inkinga se-PLC, ukulungiswa kwendlela yamarobhothi, nokuxilongwa kwesistimu.
Ukugcwaliseka Kwezingxenye Ezisele:Izingxenye ezigqokwayo ezibalulekile (imibhobho, izilawuli, izigxivizo, izihlungi) zithunyelwa emhlabeni wonke phakathi kwamahora angu-24-48.
-Ukulungiswa Kwesayithi:Ukugcinwa kokuvikela, ukulinganiswa{0}}kwenzwa kabusha, nezibuyekezo zesofthiwe ngonjiniyela abaqinisekisiwe.
Ukuqeqeshwa komsebenzisi:Ezinhlelweni-zesayithi nezefekthri ezihlanganisa ukusebenza kwenjwayelo, izimiso zokuphepha, ukunakekelwa, nokuhlelwa kwamarobhothi.

 

Ukupakisha & Logistics

 

Ukuhlola & Ukwenza i-Prototyping:Izivivinyo zokumboza, ukulingisa indlela yerobhothi, nokuhlolwa kokunamathela kuqedwe emavikini ama-2 kuye kwangama-3.
Isikhathi sokuhola sokukhiqiza:Idizayini ephelele, ukwakha, kanye nokuhlolwa kwemigqa kapende ka-turnkey kuqedwe phakathi kwamaviki angama-20 kuye kwangama-26.
Imigomo Yokuthumela:Vikela i-crating, vacuum seal, kanye ne-container noma -i-rack logistics eyisicaba ngaphansi kwemibandela eguquguqukayo (FOB, CIF, DDP).

 

FAQ

 

Q: Umugqa werobhothi uphatha kanjani izinguquko zombala ngokushesha ngaphandle kokumosha upende?

A: Sihlanganisa umbala ozenzakalelayo{{0}wokushintsha i-valve block eduze kwengalo yerobhothi, kuhlanganiswe nemijikelezo ye-solvent/air solvent{1}}esula imigqa kapende emidala ngaphansi kwamasekhondi angu-30 ngokulahleka okuncane kwe-solvent.

Umbuzo: Ingabe lo mugqa wokudweba ungacubungula kokubili upende owuketshezi kanye nezingubo zempushana?

IMP: Yebo, singanjiniyela ama-hybrid noma amadokodo azinikele kuye ngezidingo zomkhiqizo wakho, okuhlanganisa{0}}ukushintsha amasistimu okubuyisela impushana ngokushesha noma izindawo ezizinikele zokufutha uketshezi.

Q: I-overspray ilawulwa kanjani ngaphakathi kwe-automated spray booth?

IMPENDULO: Idokodo lifaka phakathi-ukugeleza komoya okusalungiswa -ngezihlungi ezomile zesiteji noma amanzi{2}}amasistimu okugeza okugeza, athwebula isifutho esiningi ngendlela efanele kuyilapho egcina ukucindezela kwangaphakathi okuzinzile.

Q: Ingabe izingalo zamarobhothi ziqinisekisiwe ngezindawo zopende eziyingozi?

A: Yebo, wonke amarobhothi asetshenziswa emigqeni yethu awubufakazi bokuqhuma-(ilinganiselwe i-ATEX Zone 1 / Ikilasi I, i-Div 1) enezimbotshana zengalo ezicindezelwe ukuvimbela ukungena komhwamuko ovuthayo.

Q: Imuphi umugqa wesikhathi we-ROI omaphakathi wokuthuthukela kumugqa wokupenda werobhothi?

IMP: Iningi labakhiqizi libona imbuyiselo egcwele ekutshalweni kwezimali phakathi kwezinyanga eziyi-12 kuya kwezingu-24 ngenxa yokuncipha okukhulu kokulahlwa kukapende, izindleko eziphansi zabasebenzi, kanye namazinga okukhubazeka ehle kakhulu.

Q: Yisiphi isikhathi esijwayelekile sokulethwa kanye nesikhathi sokusebenza sephrojekthi egcwele?

A: Iphrojekthi yomugqa wokupenda werobhothi ophelele wangokwezifiso ngokuvamile idinga amaviki angu-20 kuya kwangu-26 kusukela ekugunyazweni kwesakhiwo sokuqala ukuya ekuhlolweni kokugcina kokwamukela i-Factory (FAT).

Q: Ingabe uyahlinzeka ngosizo ngokuhambisana nemvelo kanye ne-VOC emission?

IMP: Yebo, amasistimu ethu adizayinelwe ngama-flange eqoqo ajwayelekile ukuze abhangqene ngaphandle komthungo nama-thermal oxidizers, ama-RTO, noma amasistimu ekhabhoni adsorption ukuze kuthotshelwe ngokuphelele ukuthotshelwa kwemvelo.

 

Amashadi ashisayo: umugqa wokupenda we-robotic, abakhiqizi bomugqa wokupenda werobhothi waseChina, abahlinzeki, imboni

Thumela ukuPhenya