I-Headlamp Coating Line

I-Headlamp Coating Line

Imininingwane
Ulayini wethu wokumboza amalambu angaphambili uwuhlelo oluthuthukisiwe oluzenzakalelayo lokukhiqiza oluklanyelwe ngokukhethekile ukusebenzisa amajazi aqinile avikelayo kumalambu e-automotive polycarbonate, okuqinisekisa ukucaca okuphakeme kokubona, ukumelana ne-UV,-nokuqina kwesikhathi eside.
Isigaba
I-Headlamp Coating
 
Thumela ukuPhenya
Incazelo
I-Parameters yobuchwepheshe

Isingeniso

 

Ulayini wethu wokumboza amalambu angaphambili uwuhlelo oluthuthukisiwe oluzenzakalelayo lokukhiqiza oluklanyelwe ngokukhethekile ukusebenzisa amajazi aqinile avikelayo kumalambu e-automotive polycarbonate, okuqinisekisa ukucaca okuphakeme kokubona, ukumelana ne-UV,-nokuqina kwesikhathi eside.

Headlamp Coating Line

 

Imininingwane Yezobuchwepheshe

 

Isici

Amandla

Ukuhambisana kwe-substrate

Polycarbonate (PC), PMMA, Acrylic Lens Cover

Coating Technologies

I-Dip Coating Elawulwayo / I-Flow Coating / I-Robotic Spray

-Izinhlobo Zejazi Eliqinile

I-UV-Amajazi eSilicone Alulazekayo / Ama-Thermal Acrylic Primer

Ukunemba kokuqina kwefilimu

± 1 – 2 µm ukufana kwebanga lokubuka

Izindlela Zokwelapha

-I-UV enamandla kakhulu{1}}I-LED Arrays + I-Convection Thermal Tunnels

Control Architecture

I-Siemens S7-1500 PLC + Isikrini sokuthinta i-SCADA HMI

Ukuthobela Ukuphepha

CE / ISO 9001 / UL / NFPA Industrial Standards

 

Qedela Ukucushwa Komugqa Wokuhlanganisa I-Headlamp

 

I-Optical Fixture yangokwezifiso kanye nesistimu yokuhambisa:Ukunemba ngaphezulu kwekhanda noma ama-pallet conveyor afaka phakathi{0}}ukuxhumana okukhethekile,{1}}amajigi amathuluzi aqinile aklanyelwe ukuthutha ngokuphephile amalensi athambile ngaphandle kokuklwebheka noma ukuhlanekezela kokubona.
I-Electrostatic De-Ionization & Cleaning Booth:-Ama-ion avamile-ama-blast bars kanye{2}}neziteshi zokugeza komoya ezihlungiwe ze-ionized eziqeda ngokuphelele ugesi omile kanye{3}}nezinhlayiya zothuli ezincane ze-micron ngaphambi kokumbozwa.
I-Class 10K Cleanroom Robotic Spray Booth:Amarobhothi e-ATEX-aqinisekisiwe-ama-eksisi amaningi apenda ama-axis afakwe{2}}amasistimu okulethwa koketshezi lwevolumu encane kanye nezibhamu ze-precision spray, asebenza ngaphansi kokugeleza komoya okuqinile kwe-laminar ukuze kuqinisekiswe ukusetshenziswa kwamajazi aqinile{3}}angenasici.
I-Smart Thermal & Umhubhe Wokuphulukisa we-UV:Multi-amandla esiteji-i-flash esebenza kahle{2}}izindawo ezivaliwe ezihlanganiswe{3}}namalambu e-UV anamandla aphezulu kanye nohhavini abacindezelweyo ukuze bathole ukuxhumanisa{4}}okuphelele, ubulukhuni, nokumelana nokuklwebheka.
Ukuhlolwa kwe-Inline Optical & Dlulisa i-PVD:Amasistimu okuhlola okuzenzakalelayo (AOI) okuqinisekisa isici nokuqina, okulandelwa izindlela zokudlulisa ezingenamthungo zegumbi elihlanzekile zokucubungula i-downstream Vacuum Metallization (PVD).

 

Inqubo yokugeleza komsebenzi (I-Headlamp-I-Specific Coating)

 

Ingxenye Iyalayisha & Ukukhweza OkulungisiweI-Surface De-IonizationIsicelo Se-Precision CoatingI-Solvent Flash{0}}Ivaliwe & ileveliI-UV & Thermal PolymerizationUkuhlolwa kwekhwalithi ye-OpticalUkukhipha & Ukuhlanganiswa kwe-PVD

 

Ingxenye Iyalayisha & Ukukhweza Okulungisiwe
Ukukhweza amalensi e-polycarbonate (i-PC) entweni ngokwezifiso ephansi{0}}yokuxhunywana nayo ukuze kuvinjelwe ukuhlanekezela nokuklwebheka.


I-Surface De-Ionization
Kusetshenziswa{0}i-ion yefrikhwensi-ephezulu{1}}imigoqo yokuqhuma nomoya we-ionized ukususa izinhlayiya zothuli ezimile nezincane.


Isicelo Se-Precision Coating
Kusetshenziswa amarobhothi angu-6-e-axis ukuze kufakwe{2}}ijazi eliqinile eliphikisana nokuklwebha elilinganayo kumalensi e-3D ayinkimbinkimbi.


I-Solvent Flash{0}}Ivaliwe & ileveli
Ukuqinisekisa ngisho nokuphuma kwe-solvent emhubheni olawulwayo ukuze kuzuzwe ukuleveliswa kokubona okuphelele ngaphandle kokufiphala.


I-UV & Thermal Polymerization
Ukuhlanganisa-amalambu e-UV anamandla aphezulu kanye nohhavini abaguquguqukayo ukuze uwele ngokugcwele{1}}ukuxhumanisa ijazi ukuze likwazi ukumelana nemihuzuko.


Ukuhlolwa kwekhwalithi ye-Optical
Kusetshenziswa amasistimu e-AOI asemgqeni nezikena ze-laser ukuze kutholwe amaphutha, inkungu, nokuhluka kogqinsi.


Ukukhipha & Ukuhlanganiswa kwe-PVD
Kwethulwa ngobumnene amalensi aphulukisiwe ukuze adluliselwe okungenamthungo emigqeni ye-downstream Vacuum Metallization (PVD).

 

Kungani Uhlanganyele Nathi

 

I-Optical Finishing Expertising Engenakuqhathaniswa:Ubungcweti obujulile bobunjiniyela ekuvimbeleni-ukukhubazeka okuncane kanye nokuqinisekisa ukucaca okumsulwa kumalensi e-polycarbonate.
I-Turnkey Project Accountability:Isibopho esisodwa-somthombo ohlanganisa ukuhlola uketshezi, ubunjiniyela bemishini, ukuhlela okuzenzakalelayo, kanye{1}}nokusebenzisa kusayithi.
Ukusetshenziswa Kwekhemikhali Okuthuthukisiwe:Ukulawula ukudipha nokugeleza okunembayo okunciphisa udoti wamakhemikhali futhi kunciphisa izindleko zokusebenza zizonke.
I-Global Trusted Track Record:Umlando ofakazelwe wokufaka ngempumelelo okusekela abahlinzeki abakhulu bamazwe ngamazwe okukhanyisa izimoto.

 

Headlamp Coating Line
Headlamp Coating Line

 

Ukuqinisekiswa Kwekhwalithi Nokuhambisana (QA)

 

Amakhono Okuhlola Ilabhorethri Yamehlo:-amathuluzi okuqinisekisa asendlini okumelana ne-Taber abrasion, ukulinganisa inkungu, ukunamathela{1}ku-hatch okuwela, kanye{2}}ne-ometer esheshisa ukuguga kwesimo sezulu.
Ukulawulwa Kwezinga Lokwenqaba:Avaliwe-amasistimu okuqapha iluphu aqinisekisa ukuthi{{1}amazinga okuphasa ahlala engaphansi kuka-0.5%-ezingxenyeni ezibonakalayo zenani eliphezulu.
Ukuloga Kwedatha Yeqoqo Eligcwele:Ama-ID edatha ye-SCADA yokulandela umkhondo, isivinini sokucwiliswa, amandla okukhipha isibani se-UV, namazinga okushisa kahhavini ukuze kuhlolwe okuqinile kwe-tier-1.
Amazinga Okulawula Aqinile:Kuqinisekiswe ngokugcwele ngaphansi kwemihlahlandlela yemishini ye-CE, izinhlaka zekhwalithi ye-ISO 9001, kanye namakhodi kagesi wezimboni we-UL/NFPA.

 

Ukupakisha & Logistics

 

Isikhathi Sokuhlola Isampula Ne-Prototyping:Isivivinyo sokumboza isampula yelensi kanye nokuhlolwa kokucaca kokubona kuqedwe phakathi kwamaviki angu-2 kuya kwangu-3 ngemva kokutholwa kwama-substrates nama-coatings eklayenti.
Isikhathi sokuhola sokukhiqiza:Ukwakhiwa komugqa ngokwezifiso, ukuhlanganiswa kwefekthri, kanye Nokuhlolwa Kokwamukelwa Kwasembonini (FAT) kuqedwe phakathi kwamaviki angama-20 kuya kwangu-26.
Thekelisa Izinto Zokusebenza Ne-Crating:Vacuum-izithiyo zomswakama ezivaliwe,{1}}ikhreyithi yozimele yokhuni esindayo, kanye nokugezwa kwesiqukathi kuthobelana nezindinganiso zomhlaba jikelele zokuthutha.

 

FAQ

 

Q: Ulayini uwavimbela kanjani-amabhamuza amancane nemigqa egelezayo kumalensi e-polycarbonate?

IMP: Sisebenzisa i-servo ehlelekayo-izivinini zokuhoxiswa kwediphu ezilawulwayo ezihlanganiswe nomhwamuko{1}}indawo yokulinganisa elawulwayo, eqinisekisa ukugeleza okushelelayo, okunesici{2}}okugijima kwamahhala.

Q: Ingabe lo mugqa ungacubungula kokubili amajazi aqinile e-UV-ayelaphekayo nashisayo{1}

IMP: Yebo, umhubhe wethu oyingxubevange wokwelapha uhlanganisa kokubili-ukuqina okuphezulu kwamalambu e-UV-Amalambu e-LED kanye{2}}nohhavini oguquguqukayo wezone amaningi ukuze ubambe ukwakheka okuhlukahlukene kokumboza.

Q: Kuqinisekiswa kanjani ukucaca kwe-optical ngesikhathi sokukhiqiza?

IMP: Uhlelo luhlanganisa iziteshi zokuhlola umbono oxhumene nomugqa wokubona ezithola ngokuzenzakalelayo inkungu engaphezulu, izimbobo, noma imihuzuko ngesikhathi sangempela.

Q: Ingabe amathangi ediphu avaliwe ukuvimbela ukulahleka kokuhwamuka kwe-solvent?

IMP: Yebo, amamojula ethu e-dip coating afaka amakhava azishintshayo kanye{0}}nomusi{0}}amaluphu okubuyisela avala amathangi uma engawahlanganiseli, anciphisa ukulahleka kwe-solvent.

Q: Yiliphi izinga lendawo yegumbi elihlanzekile elidingekayo kulo mugqa?

A: Ulayini uklanyelwe ukuhlanganisa ngaphandle komthungo emakamelweni ahlanzekile e-ISO Class 5 kuya ku-Class 7, ngokufinyelela kokulungisa kwangaphandle ukuvimbela ukuchitheka kwezinhlayiyana.

Q: Uyini umugqa wesikhathi ojwayelekile wokulethwa komugqa wangokwezifiso wokumboza isibani sekhanda?

A: Iphrojekthi yomugqa ophelele welambu lelambu elijikayo ngokuvamile idinga amaviki angu-20 kuya kwangu-26 kusukela ekugunyazweni kwesakhiwo sokuqala kuya ekuhlolweni kokugcina kokwamukela i-Factory (FAT).

Q: Ingabe uyasiza ngokuhlanganisa abahlinzeki ngamakhemikhali?

IMP: Yebo, sibambisana ngokuqondile nabakhiqizi abakhulu bokuhlanganisa (njenge-Momentive, SDC, ne-FSI) ukuze siqinisekise{0}}ukwakheka kwejazi lakho eliqinile ngaphambi kokulethwa komshini.

 

Amashadi ashisayo: ulayini wokufaka amalambu we-headlamp, China abakhiqizi bomugqa wokugcwalisa amalambu, abahlinzeki, imboni

Thumela ukuPhenya