Isingeniso

Umugqa wokupenda werobhothi ozenzakalelayo we-airbag uwuhlelo olukhethekile lokuhlanganisa izimboni olusebenzisa{0}}amarobhothi anemba aphezulu{1}}ama-axis amaningi kanye{2}}nama-algorithms okulandelela esikhathi sangempela ukuze aqhubeke nokusebenzisa ama-coatings asebenzayo ezintweni ezihambayo zokuphepha kwezimoto.

Airbag Automatic Robot Inline Tracking Painting Line

Imininingwane Yezobuchwepheshe

Ipharamitha	Imininingwane yokucaciswa
Ukucushwa Kwesistimu	I-Monorail Eqhubekayo / Amandla & Mahhala Ngokulandela -Isithwebuli Sesikhathi Sangempela
Amandla Okukhiqiza	Imisebenzi engama-40 kuye kweyi-120 Ngehora (JPH, Engenziwa ngendlela oyifisayo ngokusekelwe esakhiweni)
Ama-Workpieces Asebenzayo	TPO, TPU, PC/ABS Steering Wheel & Instrument Panel Airbag Covers
Ukuhlanganiswa kweRobhothi	I-ABB, FANUC, noma i-Yaskawa Explosion-Proof Multi{1}}Amarobhothi Apende we-Axis
Ukunemba Kokulandelela	± 1.0 mm ukuvumelanisa kokulandela ngomkhondo komugqa oguquguqukayo
I-Cleanroom Standard	I-Class 10,000 Environmental for Spray Booth Zones
Ubuchwepheshe Bezokwelapha	I-Multi-zone Electric Infrared (IR) noma Ephansi{1}}Ohhavini Abaguquguqukayo Bezinga lokushisa
Amazinga Kagesi	I-CE Certified, ATEX Explosion-Proof Enclosures, PLC/SCADA Control

Inqubo yokugeleza komsebenzi (Inqubo Yokulandela ngomkhondo Wokunamathela)

Ingxenye Iyalayisha & Jigging

I-Static Elimination & De{0}}uthuli

I-Dynamic Robot Tracking & Spraying

I-Solvent Flash{0}}ivaliwe

Ukwelapha Okushisayo (ama-60 kuya ku-110 degrees)

Ukupholisa Okuphoqiwe Nokulayisha

Ingxenye Iyalayisha & Jigging

Ukulayisha mathupha noma okuzenzakalelayo kwe-airbag kukhava kuma-jig amathuluzi aklanyelwe ukuvimbela ukuwohloka kwama-substrates epulasitiki wokuthinta athambile{1}.

I-Static Elimination & De{0}}uthuli

-Ama-ion avamile-ama-blast bars kanye ne-micro{2}}I-CO2 yokuhlanza ijethi yeqhwa kususa ugesi omile kanye nezinhlayiya zothuli ezincane ukuze kuqinisekiswe ukuthi{4}}izindawo eziyisisekelo ezingenasici.

I-Dynamic Robot Tracking & Spraying

I-ATEX-eqinisekisiwe engu-6-ukuqhuma kwe-eksisi{3}}obufakazi bokupenda amarobhothi asebenzisa{5}}impendulo yesifaki khodi sesikhathi sangempela kanye nesiqondiso sombono sohlelo lokusebenza olunembile ± 0.5 mm lokulandelela umugqa.

I-Solvent Flash{0}}ivaliwe

Indawo ehwamukayo elawulwayo ephansi-yesivinini ephansi ivumela izincibilikisi ukuthi zikhulule ngokulinganayo, zivikele amabhamuza, ama-pinholes, noma ikhasi eliwolintshi kumajiyometri e-3D ayinkimbinkimbi.

Ukwelapha Okushisayo (ama-60 kuya ku-110 degrees)

Amandla-asebenza kahle kaningi-i-zone infrared (IR) kanye ne-convection hot{2}}ama-ovens komoya awela{3}}axhumanisa i-coating ngaphandle kokushisa okungqubuzanayo{4}}amapulasitiki ezimoto azwelayo.

Ukupholisa Okuphoqiwe Nokulayisha

Umhubhe wokupholisa ozenzakalelayo wehlisa izinga lokushisa libe kumazinga we-ambient ngaphambi kokulayishwa kwengxenye ephephile kanye nokuhlolwa kokubona okusemgqeni.

Qedela Ukucushwa Komugqa Wokupenda Irobhothi le-Airbag

I-turnkey yethu ye-Airbag Inline Tracking Painting Line ivunyelaniswe ngokugcwele, i-modular ecosystem eklanyelwe amazinga okuphepha ezimoto e-Tier-1:

-Ukwelashwa Kwangaphambili:I-deionizing ezenzakalelayo, ukuhlanzwa kwe-CO2, nokwelashwa kwelangabi kuqeda ukuma nothuli kuyilapho kuthuthukisa ukunamathelana kwendawo kumapulasitiki{1}okuthinta athambile.
I-Inline Tracking Conveyor:Izifaki khodi eziphelele neziqondiso zombono ziletha ukunemba kokulandelela okuguquguqukayo okungu-±0.5 mm kumajiyometri e-3D ayinkimbinkimbi.
I-Explosion-Proof Robotic Booth:I-ATEX Zone 1/2 enesitifiketi samarobhothi angu-6-e-axis anesilawuli esivaliwe{4}}se-loop fluid siqinisekisa ukufana kwefilimu ye-micro-gram ngaphansi kwezimo zegumbi lokuhlanza Lekilasi 10K.
Ukushintsha Umbala Okusheshayo:Ama-Ultra-low dead-ivolumu yokuphindaphindeka kwevolumu anciphisa isikhathi sokushintsha umbala sibe ngaphansi kwamasekhondi angu-30 kanye nemfucuza ye-solvent ibe ngaphansi.<50 ml.
I-Smart Curing & AOI:I-Multi-i-IR/ama-oven e-convection kanye ne-inline AI yokuhlola umbono iqinisekisa iqanda{1}}lokukhiqiza okungalungile okunokulandeleka okudijithali kwe-IATF 16949 okugcwele.

Izicelo Zemboni

Ukwenziwa Kwekhava Yesondo Le-Airbag:Imigqa{0}}enembayo ephezulu ethuthukiselwe-uhlelo lokusebenza lokumboza ukuthinta oluthambile kumaphedi ezimpondo namakhava amaphakathi.
Abagibeli-Amamojula e-Airbag Yaseceleni Yedeshibhodi:Amasistimu wokulandela ngomkhondo aqhubekayo adizayinelwe umdwebo womnyango wokuphakela ongenamthungo, ofihliwe.
Eceleni-Ikhethini & Nensika Ukusika Ukuphepha:Imigqa yokunamathela eyisipesheli ezenzakalelayo yezingxenye zokunquma zepulasitiki zangaphakathi ezidinga ukuhambisana okuqinile kobuhle nokuthintekayo.

I-OEM / Amakhono Okwenza Ngokwezifiso

I-Substrate-Ithuluzi elithile:Izinto ezishintshashintshayo ezidizayinelwe izinto eziyisisekelo ze-airbag, okuhlanganisa i-TPO, i-TPU, imixube ye-PC/ABS, -nozimele abaqinisiwe.
Ukuzivumelanisa nesakhiwo:Umumo ohlangene-u-U,-umumo, noma ukulungiswa kwesakhiwo sesitshalo esiqondile ukuze kulingane imikhondo yefekthri ethize e-brownfield noma eluhlaza.
Amaseli-Avumelanisiwe ERobhothi:Ukuthuthukisa-iziteshi zerobhothi ukuze zibe kabili-ezicushweni zokulandela umkhondo zengalo ukuze uthole imigqa yokukhiqiza ephezulu-ephezulu ye-JPH (Imisebenzi Ngehora).

Ukuphumelela Kwezomnotho Nokusebenza

Ukusebenza Kahle Kokudlulisa Upende:Ukuhlanganiswa kwe-electrostatic okuthuthukisiwe noma{0}}okuphansi kwevolumu ephezulu-yengcindezi (HVLP) kunciphisa isifutho esiningi futhi kunciphisa ukusetshenziswa kwempahla eluhlaza ngo-15% kuya ku-25%.
Amandla-Izinhlelo Zokwelapha Ezisebenzayo:Ukushisa okuhlakaniphile-ubuchwepheshe bokubuyisela kabusha nokushintshashintsha- kwama-frequency drives (VFD) kuma-ventilation blower kunciphisa amandla awo wonke kanye nokusetshenziswa kwegesi kumahhavini okubhaka.
Isikhathi Sokuphumula Esincishisiwe:Amathuluzi okukhipha-okusheshayo kanye{1}}nokuhlanza amasekhethi amanzi kunciphisa umsebenzi wokulungisa okuvamile futhi kugcine ulayini we-OEE usezingeni eliphezulu.

Ukuqinisekiswa Kwekhwalithi Nokuhambisana (QA)

Ukuhlola Ukwamukelwa Kwasembonini (FAT):Ukulingisa okuphelele kokunemba kokulandelela isifaki khodi, ukutolika kwendlela yerobhothi, nokuxhumeka kwesitobhi esiphuthumayo ngaphambi kokuthunyelwa.
Isigaba-Ukuthola ingxenye eyodwa:Ukuhlanganiswa kwezingxenyekazi zekhompuyutha ezibonwa emhlabeni wonke zomoya, ihydraulic, kanye nezikagesi (Siemens, Festo, Schneider, ABB).
Ukuthobela Izinga Lokuphepha:Yakhelwe ngokuqinile kuziqondiso zokuphepha ze-CE, i-ATEX eyingozi-imithetho yobufakazi bokuqhuma kwendawo{1}}, kanye namazinga okuvimbela umlilo we-NFPA.

Ukupakisha & Logistics

Ukuvalwa kwe-Hermetic Moisture Barrier:Izilawuli zamarobhothi ezinembayo, amakhabethe kagesi, nama-pneumatic manifolds kuyi-vacuum-kuvalwe ezikhwameni ezilwa{1}}ne-static barriers ezinama-desiccant.
I-Creting Modular ngokwezifiso:Amakhreyithi aqinile okhuni afuthiweyo kanye nezikhiyi zensimbi ezihlelekile zivikela ama-conveyor rails, izisekelo zamarobhothi, kanye nemigudu yokungenisa umoya ngokumelene nokushaqeka kwezinto zokuhamba olwandle.
Ukuphathwa Kwezimpahla Zomhlaba Wonke:Ukusekelwa okuphelele kokuthunyelwa kwemikhumbi kusetshenziswa iziqukathi ezijwayelekile ze-40-ezingamamitha we-High Cube noma imikhumbi ekhethekile yama-flat-rack yamamojula amakhulu kakhulu.

Imibuzo Evame Ukubuzwa

Q: Uyini umugqa wokupenda werobhothi othomathikhi we-airbag, futhi ukulandelela umugqa kusebenza kanjani?

IMP: Umugqa wokudweba olandela ngomkhondo usebenzisa izifaki khodi ze-optical ezifakwe kusidluliseli ukuze unikeze{0}}idatha yendawo yesikhathi sangempela kusilawuli serobhothi. Lokhu kuvumela irobhothi{2}}eliningi le-axis ukuthi livumelanise ukunyakaza kwalo kanye nendlela yokufafaza ngokunembile nezingxenye ezihambayo emugqeni oqhubekayo ngaphandle kokuma.

Umbuzo: Kungani ukulandelela nge-robotic emgqeni kukhethwa kunokuma-futhi{1}}kuhambe{1}}kumasistimu amakhava ama-airbag?

I: Ukulandelela okusemgqeni kukhulisa ukukhiqiza (i-JPH) futhi kuqede ukushaqeka komshini noma ukudlidliza okubangelwa ukuma nezinkathi ezithile, okusiza ukuvimbela ukusebenza kopende noma ukucwila kuma-touch{0}}athambile athambile.

Q: Ingabe lo mugqa ungaphatha-izingubo zokuzizwa ezithambile ezidingekayo kumakhava ama-airbag angaphakathi?

A: Yebo. Amasistimu ethu ahlanganisa amasistimu okulethwa koketshezi okukhethekile kanye nokulawula ukunemba kwe-atomization okudizayinelwe ngokukhethekile ukusebenzisa i-polyurethane kanye nama-rubberized soft coatings{1}}okuzwakala ngokufanayo kuwo wonke amajiyometri ayinkimbinkimbi.

Q: Kwenzekani kuphethini yesifutho uma isivinini sokuthutha sishintshashintsha?

IMP: I-PLC nesilawuli serobhothi zilungisa ngamandla isivinini sokulandela irobhothi nezinga lokugeleza koketshezi ngesikhathi sangempela ngokusekelwe empendulweni yesifaki khodi, igcina ukushuba kwefilimu okungaguquki kungakhathaliseki ukuhluka okuncane kwesivinini sokuthutha.

Q: Ingabe amarobhothi nezinto zikagesi ziphephile ezindaweni zikapende ovuthayo?

A: Yebo. Zonke izingalo zamarobhothi, izinjini, izinzwa eziseduze, nezivalo zikagesi ezitholakala ngaphakathi noma eduze kwamadokodo okufuthwa kugunyazwe ngokugcwele kumazinga obufakazi bokuqhuma kwe-ATEX{1}}ne-NFPA.

Q: Yimuphi umthamo wokukhiqiza ojwayelekile (JPH) walolu hlelo?

A: Imigqa yemojuli evamile iklanyelwe izivinini zokukhiqiza ezisukela ku-40 ukuya ku-120 Imisebenzi Ngehora (JPH), ngokucushwa kwangokwezifiso okuphezulu{2}}okutholakalayo uma kuceliwe.

Q: Kuthatha isikhathi esingakanani ukufakwa okuphelele, ukugunyazwa, kanye nokunikezela?

IMP:{0}}Esayithini ukumiswa komshini, izintambo zikagesi, ukufundisa indlela yerobhothi, kanye nokusetshenziswa kwesistimu ngokuvamile kusuka kumaviki angu-6 kuya kwayi-12, kuye ngesikali sephrojekthi.

Q: Hlobo luni lokuthunyelwe{0}lokusekela nokuqeqeshwa olunikezayo?

IMP: Sinikeza{0}}ukuqeqeshwa okugcwele kokusebenza nezinhlelo zesayithi ngesikhathi sokusebenza, okusekelwe ukusekela kokuxilonga okukude okungu-24/7 kwe-PLC kanye nokulethwa ngokushesha kwezinsimbi zomhlaba wonke.

Amashadi ashisayo: umugqa wokupenda we-airbag othomathikhi werobhothi ongaphakathi komugqa, i-China airbag othomathikhi irobhothi elisemgqeni wokulandelela abakhiqizi bomugqa wokupenda, abahlinzeki, imboni