Uhlolojikelele Lomkhiqizo

I-Metalizing UV Coating Line yakhelwe ukupakishwa kwezimonyo, izingxenye zezimoto, izinto zikagesi kanye nezingxenye zepulasitiki zokuhlobisa. Ihlanganisa i-UV basecoat, i-vacuum metallization kanye ne-UV topcoat ukuze ilethe iyunifomu,{1}}izindawo ezicwebezelayo ezicwebezelayo ezinokunamathela okuqinile nesivikelo.

Izici Eziyinhloko

Ubuchwepheshe Bokumboza Be-UV obubili
I-UV basecoat inikeza indawo ebushelelezi yokwenza i-metallization, kuyilapho i-topcoat ye-UV ivikela ekufakweni kwe-oxidation, izigxivizo zeminwe namakhemikhali.

I-Ultra-Smooth Mirror Surface
Ukulinganisa okunembayo kanye ne-atomization ye-electrostatic ejikelezayo kunciphisa ikhasi lewolintshi kanye nokukhubazeka kwendawo, kuzuza u-Ra Ngaphansi noma olingana no-0.2 μm ngaphansi kwezimo ezithile.

Ukwelapha kwe-UV{0}Ezinga lokushisa Eliphansi
Ukwelashwa kwe-UV okulawulwayo kunciphisa ukuchayeka kokushisa, kusiza ukuvimbela ukuwohloka, ukuqhekeka kanye nengcindezi ezingxenyeni zepulasitiki{0}}ezincane.

Imininingwane Yezobuchwepheshe

Imojula / Isistimu	Ipharamitha	Ukucaciswa Kwezobuchwepheshe
{0}Isistimu yokwelapha yangaphambili	Ukusebenza kobuso	Amandla okwelapha i-Plasma: 3–5 kWSurface tension: Makhulu noma alingana no-44 mN/m
I-UV Basecoat System (Ukhiye)	Ifilimu Ukujiya & Flatness	Ubukhulu: 12–18 μmUkubekezelela: ±2 μmUkucaba kwendawo: Ra Ngaphansi noma ilingana no-0.2 μm
I-Leveling kanye ne-UV Curing System	Inqubo ye-IR + UV	Ileveli ethambile ye-IR: 55–65℃UV isikhathi sokuphulukisa: 1–8 s
Ukufaniswa kwe-Vacuum Metallization	Ikhwalithi Yobuso	Ikhasi eliwolintshi-indawo yamahhalaUkuvuleka: Ra Ngaphansi noma ilingana no-0.2 μm
I-UV Topcoat System (Ukhiye)	Isendlalelo Esivikelayo	Ubukhulu: 20–30 μmUkubekezelela: ±2 μmUbulukhuni bobuso: bukhulu noma bulingana no-4H
Spray System	I-Rotary Atomizer	Isivinini: 30,000–70,000 RPME Amandla kagesi kagesi: 60–100 kV
Isistimu yokwelapha ye-UV	Umthombo Wokukhanya & Izinga lokushisa	I-UV-I-LED / i-Mercury lampPower density: 80–120 W/cm² Izinga lokushisa lokwelapha: Ngaphansi noma elilingana no-60 degree
Ukusebenza kokugcina	Metal Layer Quality	I-Anti-ukusebenza kwe-oxidationColor stabilityAdhesion rating: Class 0

Ukugeleza Kwenqubo Ye-Metalizing

Iyalayisha → Ukuhlanza Nokukhipha Okumile → Ukwenza Kusebenze I-Plasma → Ukususwa Kothuli → Ukufafaza I-UV Primer → Ukuleveli kwe-IR → Ukuphulukiswa kwe-UV → I-Vacuum Metallization → I-UV Top Coating → Ukuphulukiswa Kokugcina → Ukuhlola → Ukuthulula

Inqubo ngayinye ilungiselelwe ukunikeza ukunamathela okungaguquguquki, ukufana okunamathelayo nokubukeka okuzinzile kwensimbi.

Ukucushwa Kwesistimu

I-Metalizing UV Coating Line iqukethe lezi zinhlelo ezilandelayo:

Iyalayisha &{0}}isistimu yokwelapha ngaphambili
Ilayisha ukuthutha, okokusebenza, ukuhlanzwa, ukususwa kothuli lomoya nge-ionized kanye nokwelashwa kwe-plasma yokulungiswa kwendawo.

I-UV Base Coat System
Isisekelo se-UV esizenzakalelayo{0}}sifutha amajazi, izinga le-IR kanye nokwelapha kwe-UV. Imingcele yokugqoka ilawulwa ngokusho kwe-workpiece kanye nezinto zokugqoka.

Vacuum Metallization System
Igumbi le-vacuum, uhlelo lokumpompa, iyunithi yokuhwamuka, ukuzungezisa isiqeshana sokusebenza kanye nesistimu yokuqapha i-vacuum ye-aluminium metallization.

Ijazi Eliphezulu le-UV & Uhlelo Lokwelapha
Ukufafaza kwejazi okuzenzakalelayo kwe-UV{0}}okulandelwa ukuhlanzwa kwe-UV ukuze kuvikelwe ungqimba olusansimbi futhi kunikeze izakhiwo ezidingekayo.

Ukulawula Ugesi & Uhlelo Lokuphatha Umoya
Ikhabhinethi yokulawula ye-PLC, iphaneli yokusebenza ye-HMI, isilawuli sezinga lokushisa kanye nomswakamo, -ukuhlunga komoya okuhlanzekile, isistimu ye-exhaust nokuvikelwa kwe-interlock.

Izinhlelo zokusebenza

Izimonyo Packaging
Amabhodlela eziqholo, amakepisi okugcoba kanye namakesi e-lipstick aneziqephu eziphakeme-ezicwebezelayo, zamakhemikhali{1}}ezingazweli.

Izingxenye Zezimoto
Ukusikwa kwekhonsoli, amaphaneli edeshibhodi nezifanekiselo-ezinokwelapha okuphansi kanye nokunamathela okuqinile.

I-Consumer Electronics
Ama-smartphone back, ama-smartwatch housings namakesi e-earbud anembobo efanayo.

Isixazululo Esenziwe ngokwezifiso

Ukuhlela Isakhiwo
Izakhiwo ezenziwe ngokwezifiso U{0}ezinomumo ongu-U,{1}}omumo noma olayini ngokusekelwe ezimeni zeshabhu.

Ukuzijwayeza kwe-substrate
Izinhlaka zamathuluzi nezifutho ezenzelwe i-ABS, i-PC, i-PMMA, i-TRITAN nengilazi.

Ukufanisa Amandla
Isivinini se-Conveyor kanye nokuphulukiswa kwe-IR/UV okulungiselelwe umthamo odingekayo nesikhathi somjikelezo.

Ukuhlanganiswa kwe-Turnkey
Ukusekelwa kuhlanganisa ukufanisa inqubo, ukufakwa, ukugunyazwa, i-FAT nokuqeqeshwa komsebenzisi.

Ikhwalithi yokulawula

Ngaphambi-Ukuqinisekisa Ukwelashwa:Ukuhlolwa okusemgqeni kokushuba kwendawo (umhlangano Omkhulu noma olingana no-44 mN/m) kanye nokuzinza kwamandla e-plasma ukuze kuqinisekiswe ukubopha okuqinile kwe-primer.

Ukuhlola Ukufana Kokumboza:Ukuqapha okuqinile kogqinsi lwefilimu (± 2 um) kanye nokucaba kwendawo (Ra Ngaphansi noma elingana no-0.2 um) kuwo wonke amaqoqo.

Ukuhlola Ukunamathela Nokuqina:Ukuhlolwa kwe-hatch okuhlukanisiwe-okujwayelekile (Ukunamathela kwe-Class 0) okuhlanganiswe nokuhlola ubulukhuni (Okukhulu noma okulingana no-4H) nokuqinisekiswa kokumelana namakhemikhali.

Ukuhlola Ukwamukelwa Kwasembonini (FAT):Ukusebenza okuqinile kwangaphambi{0}}kokuhamba kokuthunyelwa kulingisa izimo zangempela zokukhiqiza ukuze kuqinisekiswe ukwethembeka kwesistimu, ukulawula izinga lokushisa (Ngaphansi noma elilingana namadigri angu-60), kanye nokuphepha kwemishini.

FAQ

Q: Yiziphi izinto ze-substrate ezihambisana nalo mugqa wokumboza?

A: Uhlelo lulungiselelwe ngokugcwele amapulasitiki afana ne-ABS, i-PC, i-PMMA, ne-TRITAN, kanye nama-substrates engilazi.

Q: Ingabe ulayini ukunqanda kanjani ukuwohloka ezingxenyeni zepulasitiki-ezincane?

IMP: Isebenzisa-izinga lokushisa eliphansi le-IR kanye nokwelapha kwe-UV okulawulwa ngaphansi kuka-60℃, igwema ingcindezi yokushisa kanye nokungqubuzana.

Q: Iyini ukujiya okujwayelekile kwe-coating kanye nekhwalithi yokuqeda ngaphezulu?

A: Ugqinsi lwe-Basecoat lusukela ku-12 kuye ku-18 um, ijazi langaphezulu lisuka ku-20 kuye ku-30 um, lifinyelela isibuko sesiphetho sika-Ra Ngaphansi noma esilingana no-0.2 um.

Umbuzo: Ingabe ukwakheka kwemishini kungenziwa ngendlela oyifisayo ukuze ilingane nendawo yethu yokusebenzela?

IMP: Yebo, izakhiwo ngokwezifiso-ziklanywe ukuthi zilingane nendawo yakho yegumbi elihlanzekile, zisekela{1}}umumo ongu-U,-umumo, noma ukulungiselelwa komugqa.

Q: Yiziphi izindinganiso zekhwalithi lapho i-coatings eqediwe ihlangabezana nayo?

A: Ama-coatings afinyelela ku-Class 0 adhesion (i-cross-ukuhlolwa kwe-hatch) kanye nokuqina kwendawo Okukhulu noma okulingana no-4H okunokumelana namakhemikhali aqinile kanye ne-oxidation.

Q: Yiziphi izinsiza kanye{0}}nokuxhuma okudingekayo{1}}kusayithi?

IMP: Sihlinzeka ngemidwebo enemininingwane yangaphambi{0}}yesakhiwo sensiza yokuthunyelwa ehlanganisa amandla kagesi, umoya ocindezelweyo, i-exhaust ventilation, kanye nemininingwane yegumbi lokuhlanza.

Amashadi ashisayo: i-metalizing uv coating line, i-China i-metalizing uv coating line abakhiqizi, abahlinzeki, imboni